In the dynamic world of precision engineering, staying ahead with advanced technologies is essential for maintaining high standards of quality and efficiency. At Marlor Tooling, we are committed to leveraging cutting-edge solutions to enhance our operations. One such innovation that has significantly transformed our workflow is the integration of RFID (Radio Frequency Identification) technology with our ANCA MX7 machine. This blog post explores the advantages of RFID technology, the impressive features of the ANCA MX7, and the remarkable benefits we’ve experienced since their integration.
The Advantages of RFID Technology
RFID technology offers numerous advantages in manufacturing and precision tooling. By using electromagnetic fields to automatically identify and track tags attached to objects, RFID systems bring several key benefits:
By eliminating the requirement for manual data input and greatly minimising the chance of errors, this guarantees precise identification and tracking of each tool and component as they progress through the production process.
The automated capabilities of RFID systems enhance the efficiency of inventory management and cycle counting, resulting in time savings and enabling more frequent and precise stock evaluations. This contributes significantly to improved resource management practices.
RFID tags hold intricate details about every item, allowing for meticulous traceability. This plays a vital role in maintaining quality standards and meeting industry regulations. The ability to swiftly track any tool or component back to its production batch highlights the reliability and accountability that RFID technology brings to our operations.
Through the automation of the identification and tracking processes, RFID systems significantly reduce the potential for human error, guaranteeing precise tool selection for each task and accurate accountability for all components.
The ANCA MX7: A Technological Marvel
At Marlor Tooling, our commitment to excellence is reflected in our choice of equipment. The ANCA MX7 machine, equipped with RFID technology, has been a cornerstone of our workshop for many years. let's explore some of the key features and benefits it has to offer.
High Productivity System
The MX7 is known for its hard-working, high-productivity system. It boasts unique features that enable it to handle a wide range of tasks efficiently. The incorporation of RFID technology has taken the loading of the machine to a different level, enhancing its capabilities and our productivity.
Cylindrical Linear Motor Design
One of the standout features of the ANCA MX7 is its new cylindrical linear motor design. This design increases the machine’s reliability and ensures a superior surface finish. The precision and quality of grind that ANCA products are known for are further enhanced by this innovative motor design.
LaserPlus Technology
When you combine this system with the LaserPlus or LaserUltra, which can measure tools in-process, you can intermingle the tools seamlessly. Whether it's a re-grind tool or a newly manufactured tool, we can slot in any tooling, making it a comprehensive solution for all our needs. The LaserPlus system provides accurate and repeatable measurement of tools inside the machine. It can automatically measure OD, run-out, EOT, ball nose and corner radius profile tools. Typically, the LaserPlus can achieve +/- 3 microns accuracy or better. An air blast unit ensures that coolant or contaminants are cleaned from the tool to ensure nothing hinders the measurement process.
Our Journey with the ANCA MX7 and RFID Technology
Our business has grown alongside the advancement of technology. We are dedicated to incorporating the latest technology to provide our customers with high-quality products. The quality of grind has always been exceptional with ANCA products, but the addition of RFID technology to the MX7 has truly elevated our operations.
Transforming Tool Loading
The integration of RFID technology with the ANCA MX7 has transformed the way we load and manage tools. The RFID system automates the identification process, ensuring that each tool is correctly loaded and tracked. This automation has not only improved accuracy but also significantly reduced the time required for tool changes and setups. Whether it is a 1 off, 2 off, 3 off or a mixture of tools, our production times remain unaffected as automation handles everything seamlessly. The result is a more efficient workflow, allowing us to handle larger volumes of work with greater precision. With two pallets in the machine, the ANCA MX 7 Linear can accommodate up to 200 tools.
Enhancing Traceability and Quality Control
With RFID technology, every tool and component in our workshop is tagged and tracked, providing enhanced traceability that is invaluable for quality control. We can quickly and easily trace any tool back to its production batch, ensuring compliance with industry standards and enabling us to address any issues promptly. This technology allows us to maintain comprehensive records of tool usage and performance, further enhancing our quality control processes.
Additionally, we perform our programming offline, which offers significant advantages. There's no requirement to stop the machine for programming, as it automatically loads the next tool continuously. Unlike traditional machines that run manually during the day and load for automation overnight, this machine is loaded around the clock. It never stops.
Conclusion
The integration of RFID technology with the ANCA MX7 machine has been a game-changer. This combination of cutting-edge technology and high-performance machinery has revolutionised our operations, enabling us to achieve higher levels of accuracy, productivity, and quality control. By optimising cycle count times, enhancing traceability, and reducing human error, RFID technology has streamlined our processes and reinforced our dedication to excellence.
As we continue to grow and evolve, we remain committed to adopting the best technologies available. The success we have experienced with the MX7 and RFID technology is a testament to the importance of staying at the forefront of innovation in precision engineering. By leveraging these advancements, we ensure that Marlor Tooling remains a leader in delivering top-tier solutions to our customers.
For more information about Marlor's custom tooling solutions contact us directly on 01733 404 800. Let us help you unlock the full potential of your manufacturing operations with precision-engineered tools tailored to your exact specifications.